Department of Aviation and Technology
Tech 147: Green Manufacturing Analysis and Management
Instructor: Dr.
Samuel C. Obi
Semester: Fall,
2009
Class Rooms: IS 119, 120, 121 & 122
Class Time: T:
12:00-2:45 pm; R: 12:00-1:45 pm
Office: IS
105
Office Hours: R 12:00 – 5:00 pm.
Office FAX: (408)
924-3198
Email: sobi@email.sjsu.edu
Web address: www.engr.sjsu.edu/sobi/
I Course
Description
Design, operation, and control of ‘green’ production systems using
techniques to promote sustainability and minimize environmental impact.
Emphasis on the physical design of high performance manufacturing including
production flow, scheduling, work flow, layout of manufacturing plants, and
material handling. Prerequisites: Tech 46.
Pre/Co requisite: Tech 140. Lecture 2 hours, Lab 3 hours. 3 units.
II Purpose of the Course
The purpose of this course is to develop an understanding and skills in the
design and implementation of efficient planning and control mechanisms in green
production environments. Therefore, class activities will involve design and
analysis of green and efficient manufacturing system models, including
production flow, scheduling, work flow, material handling, and layout of green
manufacturing plants. Tech 147 is divided into five (5) instructional units.
Each unit has associated objectives and assigned readings related to those
objectives. There are also three (3) projects and several lab activities designed
to augment those assignments and objectives.
In this course, the student will:
5. Develop a
solid foundation in the tools and techniques for the Greening of modern
manufacturing, including waste control, environmental impact issues, and green
production lines.
6. Develop an
understanding of classical and state-of-the-art product development, production
systems, control systems, management technology, cost systems, and evaluation
techniques.
7. Learn and
explore techniques for controlling environmental impact through control of
waste stream, materials and process control, and product design.
8. Develop an understanding
of current design, prototyping, and manufacturing technologies and techniques
including CAD,
9. Obtain an
overview of computer technologies including computers, data collection,
networks, machine control, etcetera, as they apply to product design &
development, production planning & management, and factory floor
operations.
10. Acquire sensitivity
to human-factors related issues as they affect decision making and worker
conditions in the factory environment.
IV Textbook/ Lab
Materials
1) Vollmann, Thomas E., Berry, William Lee, Whybark, David C., & Jacobs, F. Robert (2005) Manufacturing Planning and Control for
Supply Chain Management (5th. Ed). McGraw-Hill Professional
Publishing; ISBN: 0072299908
2) Student version of any generic manufacturing planning
and control simulation software will be helpful but not required (eg:
Simprocess, ProModel, MAST, SimKit, QNAP2 etc.)
3) One flash drive or appropriate storage device
4) Scientific hand calculator with trig and square root functions
5) Safety Glasses
6) Other lab materials for assigned projects will be
provided at no cost. Final projects may require a payment for material or the
student may bring in material.
References
1) Bedworth, David D. & Bailey, James E. (1987)
Integrated Production Control Systems: Management, Analysis, Design. (2nd.
Ed) John Wiley & Sons.
V Outline of Course Content and Unit
Objective
Unit
1: The Nature and Role of Production
Planning, Design and Control in Green Manufacturing Systems
Objectives:
a)
Describe the importance of production planning, design and control in
manufacturing industry
b)
Explore the applications of production planning, design and control in
manufacturing industry
c)
Define technical vocabulary employed in green production planning, design and
control
d)
Investigate system analysis aspect of production planning, design and control
in manufacturing industry
Reading List for Unit
1:
1) Vollmann et al Chapters 1 & 11
2)
Related Materials and Handouts
Unit
2: Production Control Information Flow and Planning Tools
Objectives:
a)
Explore the sources and destinations of critical information channels in
manufacturing organizations
b)
Determine various shop floor tools for information processing (such as Simprocess,
ProModel, MAST, SimKit, QNAP2, etc.)
c)
Describe various tools employed in production planning, design and control in
manufacturing industry(including ProModel, MAST, SimKit, QNAP2, etc.)
d)
Investigate analysis techniques employed in production control information flow
and planning
e)
Integrate production control information systems
f)
Use root cause analysis and fishbone charts to
analyze manufacturing systems
Reading List for Unit
2:
1) Vollmann et al Chapters 7 & 9
2)
Related Handouts
Objectives:
a. Define
the various forecasting techniques employed in production control information
flow and planning
b. Compare
forecasting techniques employed in production planning
c. Describe
how materials requirements are determined in production environments
d. Explore
inventory models employed in production environments
e.
Apply green design and manufacturing principles in production forecasting
Reading List for Unit
3:
1) Vollmann et al Chapters 2 & 3
2)
Related Handouts
Objectives:
a. Define
various planning and scheduling terms employed in production environments
b.
Determine different scheduling techniques in production planning and control
c. Describe
the importance of sequencing and scheduling in production planning and control
d. Explore
the job shop scheduling process
e.
Apply green design and manufacturing principles in production scheduling
Reading List for Unit
4:
1) Vollmann et al Chapters 6 & 10
2)
Related Handouts
3)
Video (Layout Improvements for JIT XS2762)
Objectives:
a. Investigate
network planning techniques
b. Participate
in a group project planning and control
c. Develop,
evaluate and review green manufacturing systems
d. Describe
different personnel scheduling techniques
e. Play
vital role in a group project planning and control
Reading List for Unit
5:
1) Vollmann et al Chapters 4, 5 & 17
2)
Related Handouts
VI Attendance
In order to benefit from the lectures and activities and to complete
assignments on time, students are encouraged to attend every class meeting.
VII Written
Assignments
All assignments are due as scheduled and must be typewritten or they will
not be accepted. NO PAPERS WILL BE ACCEPTED LATE UNLESS WRITTEN PERMISSION HAS
BEEN OBTAINED. Assignments are due at the BEGINNING of the class period on the
designated due date.
No make-up exams/quizzes will be given unless prior
written permission was obtained from the instructor. No exams will be
rescheduled due to student perceived overloads (e.g. two mid-terms, finals,
back-to-back) except for verifiable emergency situation, and only when the
instructor can help out. A 50-point mid-term and one 100-point comprehensive
final exam will be given in the semester. There will also be three 10-point
quizzes designed from materials discussed in the text and class. No make-up
quizzes and exams will be given. So be prepared to take all of them, to avoid
losing any points.
Refer to the SJSU General Catalog, Undergraduate Studies, for policies on
absences, incompletes, withdrawals, and plagiarism.
IX Required Projects/Assignments
Projects
There will be three required projects in this course, which will provide
each student with the opportunity to demonstrate his/her knowledge and
understanding of the production planning, design and control in manufacturing environments. The first project will emphasize the student’s
ability to use analysis and system tools to analyze production systems. The
second one will emphasize forecasting, layout, scheduling and simulation
techniques. The third project will be a group assignment designed to include
project management content. The actual assignments for the projects will be
handed out in the form of assignment sheets.
Outside
There will be three (3) out-of-class reading assignments. The readings are
to be from a magazine or professional journal no more than three years old.
The subjects to be read and reported on must be concerned with (and in the
following order) one of the following three aspects of green design and
manufacturing: (1) Definitions of Green Design and Sustainability in
Manufacturing, (2) Principles of Green Design and Sustainability in Manufacturing, and (3) Applications of Green Design and Sustainability in Manufacturing. Be prepared to discuss your paper in class
on the day it is due. The assignments must be prepared with a word processor in
the “Outside Reading Assignment” format which will be provided.
This
assignment requires the student to undertake an in-depth study of an area of Green
Production Systems: design, operation,
control of production systems, production flow, scheduling, work flow, layout
of manufacturing plants, lean manufacturing, and material handling. The paper
must emphasize lean design and manufacturing.
The
paper should be from 3 to 5 pages in length citing 5 or more references. The
paper must be typewritten, double-spaced, and free of errors. Drawings or photocopies of drawings/pictures
(not part of the 3-5 pages) may be included to show a unique feature of a
process. Be sure to cite your references
in a reference list on the last page of the paper, using APA format. A format
for grading this paper will be provided. There will be an oral presentation of
this paper at the end of the semester.
X Grading
YOU, THE STUDENT, will have the major role in determining the final grade
you receive for this course. To be taken into consideration will be objective
and subjective evaluations. Objective evaluations will include quizzes, and
mid-term and final exams. Subjective evaluations will include outside reading
assignments, individual exercises, projects which must be completed in the
laboratory, and team projects.
An approximate numerical breakdown for grading is as
follows and is subject to change:
Criteria Possible
Quiz #1 10
Quiz #2 10
Quiz #3 10
Outside
Outside
Outside
Term Paper 30
Term Paper presentation 10
Project #1 – Individual 50
Project #2 – Individual 50
Project #3 - Small Team 60
Mid-Term Exam 50
Final Exam – Comprehensive 100
TOTAL 425
Total/425 = % for final grade
93% - 100% = A 77% - 79% = C+
90% - 92% = A- 73% - 76% = C
87% - 89% = B+ 70% - 72% = C-
83% - 86% = B 67% - 69% = D+
80% - 82% = B- 63% - 66% = D
60%-62%
= D-
Below
60% = F
Since
the bulk of the course will be undertaken using class and lab computers and
other equipment, it is imperative that all students use those equipment and
class rooms in a safe manner as outlined. Specifically the following rules must
be followed:
a) No drinking, eating or
smoking around any computing equipment
b) No horse play or disorderly
conduct in the classroom or lab environment
c) All computer usage during
class time must be related to the course (Tech 147) project at hand
d) All workstations and
surrounding must be cleaned by the students who made use of them at the end of
class and lab sessions
e) All computers and
peripherals should be used in a responsible manner. Students may be charged for
damages to any equipment resulting from their fault
f)
If any equipment is found to be in repair,
report it to the instructor immediately.
Do not attempt to use the equipment or repair it.
Any assignment that violates the academic integrity policies of
the university (see below) will receive zero credit and result in a report to
the University. You will not be allowed to make-up any assignments that violate
the academic integrity policy.
Academic integrity statement (from Office of Student Conduct and
Ethical Development):
Your own
commitment to learning, as evidenced by your enrollment at
Plagiarism: At SJSU plagiarism is the act of
representing the work of another as one's own (without giving appropriate
credit) regardless of how that work was obtained, and submitting it to fulfill
academic requirements. Plagiarism at SJSU includes but is not limited to:
1.2.1 The
act of incorporating the ideas, words, sentences, paragraphs, or parts of,
and/or the specific substance of another's work, without giving appropriate
credit, and representing the product as one's own work; 1.2.2 Representing
another's artistic/scholarly works such as musical compositions, computer
programs, photographs, paintings, drawings, sculptures or similar works as
one's own.
Self-Plagiarism
or ‘Recycling’ is
also not allowed. This is the practice of using a specific paper, with or
without slight modifications, in more than one class.
Campus
policy in compliance with the Americans with Disabilities Act:
If you need course adaptations or accommodations because of a disability, or if you need special arrangements in case the building must be evacuated, please make an appointment with me as soon as possible, or see me during office hours. Presidential Directive 97-03 requires that students with disabilities requesting accommodations must register with DRC to establish a record of their disability.
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TECH 147 SCHEDULE OF COURSE SEMESTER
ACTIVITIES DR. SAMUEL C. OBI |
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WEEK OF: |
TOPICS TO BE DISCUSSED |
ASSIGNMENTS |
LAB DUTIES |
DUE |
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Aug. 25 |
Orientation |
Buy Materials |
Basic Systems Analysis |
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Sep. 1 |
Unit 1: The Nature And Role Of Production Planning… |
Vollmann Et Al. Chapters 1 & 11 |
Basic Systems Analysis |
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Sep. 8 |
Unit 1: The Nature And Role Of Production Planning… |
Project 1 |
Project 1 |
Quiz I |
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Sep. 15 |
Unit 2: Production Control Information Flow And… |
Vollmann Et Al. Chapters 7 & 9 |
Project 1 |
1st. O.R. |
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Unit 2: Production Control Information Flow And… |
Lab 1 Work |
Project 1 |
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Sep. 29 |
Unit 3: Planning Modern Manufacturing Systems:
Forecasting |
Vollmann Et Al. Chapters 2 & 3/ Presentations |
Lab Management |
Project 1 |
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Oct. 6 |
Unit 4: Planning Modern Manufacturing Systems:
Scheduling |
Project 2 |
Project 2 |
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Oct. 13 |
Unit 4: Planning Modern Manufacturing Systems:
Scheduling |
Vollmann Et Al.Chapters 6 & 10 |
Project 2 |
Quiz 2 |
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Oct. 20 |
Unit 4: Planning Modern Manufacturing Systems:
Scheduling |
Lab 2 Work |
Project 2 |
2nd. O.R. |
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Oct. 27 |
Presentations |
Presentations |
Lab Management |
Project 2 |
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Nov. 3 |
Unit 5: Manufacturing Project Planning And Control |
Vollmann Et Al. Chapters 4, 5 & 17/ Project
3 |
Project 3 |
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Unit 5: Manufacturing Project Planning And Control |
Lab 3 Work |
Project 3 |
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Nov. 17 |
Lab 3 Work |
Lab 3 Work |
Project 3 |
Quiz 3 |
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Lab 3 Work |
Lab 3 Work |
Project 3 |
3rd. O.R. |
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Dec. 1 |
Review/ Presentations |
Presentations |
Project 3 |
Term Paper |
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Dec. 8 |
Last Day/ Presentations |
Presentations |
Lab Management |
Project 3 |
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Dec. 16 |
Final Examination |
9:45 A.M.-12:00 P.M. |
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SUBJECT TO CHANGES
DEPENDING ON CIRCUMSTANCES IN THE COURSE OF THE SEMESTER |
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SEPTEMBER 7 IS LABOR DAY; NOVEMBER 11 IS VETERAN”S DAY. CAMPUS WILL BE CLOSED. NOVEMBER 26-27 WILL BE THANKSGIVING |
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